Friday, July 29, 2011

Selecting the Right Type of Welder for You

When one first starts searching for a welder to select it can be easy to become overwhelmed. There are a plethora of different types of welders to pick from like arc welders, MIG and so on. Even if you can easily narrow down the kind of welder that you need, you still have to select the brand and the capability of the welder. Thankfully if you have some information of the varied types of welders the welder selection process will be much simpler.

First, you have to know what the type of the welder really means as far as its function. MIG and arc/stick are most likely the two most popular types and are probably going to be the type of welder a beginner would select.

A MIG (metal inert gas) is one of simplest welders to learn when starting out. A MIG uses a spool of wire to weld. Once the trigger is pulled and the wire touches the object to be welded a circuit is completed and melts the welding wire. Also while this is happening an inert gas is being let out by the welder at the point of the weld to prevent gases from the air from weakening the weld.

A mig welder is easy to weld with. Simply clamp the grounding wire to the objects to be welded, Place the end of the welding gun around one half of an inch away from the surface and pull the trigger.

An even more simple type of wire feed welder is a flux core. With this type you do not even need shielding gas as it is inside within the middle of the wire. Realize that while flux cores are easier to use and less expensive than an actual MIG welder, the welds will be much worse cosmetically. As such, a flux core is good for someone that needs a welder for practical use around the house and farm where the welds visually do not particularly matter. If you are purchasing a welder to do work on an auto body, or weld metal artwork you would most likely want to select a MIG.

Arc welders are the other main category of welders for novices. Arc welders are the easiest to weld with. Just hold a welding rod in one of the clamps and touch the items to be welded. This completes a circuit, melts the rod and welds the items together.

Arc welders usually have more penetration than MIG or flux cores, but they are more difficult to weld with. The positives of arc welders are that they are fairly inexpensive and they create tough welds when used correctly. You can also select an arc welder for around 100 bucks that is appropriate for hobby use.

Overall either a mig or an arc welder would be a great choice for someone that is just beginning to learn how to weld. To read welder reviews and learn more about specific welders please visit http://welderreviews.net

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Monday, July 25, 2011

Everlastwelders - Welders and Their Uses

Welders are always the user-friendly tools, if they use it appropriately. Does not harm your going to our negligence, we have made some mistakes. General welding is a process which deals with welding fumes and heat. Yes, of course, deals with some hotness and fumes, but without this hotness and tobacco, it is not possible to enjoy the latest technological inventions. There are many accessories such as welding, welding helmets, welding and other gear such as welding clothes, welding glasses and gloves available to protect the user. So don your 't have to worry about this, there are many Welders and welding machine used for a specific purpose and sometimes cuts of the same type of metal, but is always the user-friendly tools.

MIG welder, arc welder, tig welder childcare, spot welder and plasma cutter, various types of welding tools available in this ARC, mig, tig welder and plasma cutter is most often used welders in industries due to their significant threats, and the effectiveness of their work. MIG welder was originally developed for welding aluminum, and later it was also applied to steels. Further development of this process has made this a more versatile welder welding tools most commonly used in industries. This tool is designed for mig welding process, and the original name for welding mig welding of metal inert gas, and because it uses the protective gas, which are fed through a welding gun. This equipment normally consists of a gun, welding wire feed unit. Welding wire power supply and electrodes with shielding gas supply.

It was used for trade and industry and also used in the fabrication shop, lae, etc. The machine in the next row is the AC tig welding and is a tool used in welding thin aluminum, magnesium, iron, reactive, such as copper and some articles and not ferrous it can work with the welding process, welding. With high quality welds and given a good process control, so that performance can be won by competitors like welding machines includes welding gun torch electrode tungsten welding supply and natural gas source changae. This procedure is used in the transport industry and is used for HVAC and other purposes.

Plasma cutting process is the process of welding scientific is commonly used in many industrial applications ranging from General hobbies and extends to ThERMANSI, manufacture of engines and more. With the help of plasma cutting, even a minute to make art materials with ease. The market is available with all the materials and is available with various electrode dimensions so that the user can cut different types of metal with a different thickness. Arc welding is the old procedure are still in use and has been used in aircraft industries and the arc welder welding is the best tool that suits for this process.

Saturday, July 23, 2011

Everlastwelders - About Used Welders

Welding is the process that need some good welders and today in this article, we see about welders and too much especially about welders who use one as a welder tig use AC or AC arc welder uses mig, you need to buy with care, and what we're going to see. Before you can see about some tips on how to purchase welding equipment, arc welder, we see that flow is all concerned about every industry need not new welders and some of the industry and most hobbyist on a welding machine and some of them that don t know about this welding machine, certain instructions correctly those when they purchase. Welding machine is worth more when you purchase the utmost care, and also to purchase machine welding with guarantee that does not use much. Now, we continue to buy those welders With good management.

Keep in mind that there are many factors to be considered, and before you buy the used mig welders or tig welders for sale, consider your jobs and projects that the welder will go through. Gives more importance to the size and kind of metals, and also the power that you apply to them should not be ignored and more power will lead to more power consumption, and that leads to more expenditure. Most of us would not give more consideration to consumer goods, but later it leads to additional expenses. How to get a good deal of these welders are what you should know and many of us prefer the cheap welders, but it should not be the main subject, and other factors should also be considered. You can get some great deals on the best welder in classifieds and online marketing will also reduce the cost of search, and there are sellers who have their own website where they have mentioned all the details about the cheap mig welders and more details on the best welder.

Design, so that you can get what you need to do it, and pay attention to the prices of the consumables, welding gases, so that you can be happy, bought the best welding equipment for sale. Welding experts, the best welder is used to reflect on the grave. You'll find a lot of parents are often welding equipment on the market & have a good reason for this-for the elderly in welding equipment was built to last. Correctly maintained in principle, the welder can take you, as long as you need. These welding equipment can be bought often in a fraction of the cost of new. If you educate yourself before you make your purchase, you save money & finish ' welder, which is much more useful in the long term. If you do this, definitely get the best welder and cheap welding equipment. Enter the value of money by buying industry best welding equipment with ease.

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Wednesday, June 15, 2011

All About Tig Welders for Sale

Tig welders, one of the most efficient and useful welder in the industry saw many growths and when you consider the history of welding, this welder had played its part better than any other welding machines. Being the useful welder for the industries, it offers different features to the users and industrialist who need the help of this machine. It plays such a role and though different types of welders exist, this one has great fame in the welding industries. Its versatility, speed, operating efficiency and much more options seems to be better than its other competitors. When buying tig welders for sale, you should be aware of the general facts and news about the best welders so that you can remain happy that you bought the best one.

When buying tig welders for sale, follow some of the tips such as Determine the kinds of metal you'll be welding with. TIG welding is used for high-quality and exact welding using metals like aluminum, magnesium alloy, steel, brass, copper and titanium. TIG welders with high amperage ranges --- from four to 230 amps --- can usually use a higher variety of materials. Consider a TIG welder with both AC and DC power options for the widest range of makes use of. While oxidizing soft metals like aluminum need AC current, harder metals like stainless steel use DC current. When using the low amp setting, pay attention to the arc stability so that you get better control and crater filling capabilities. Decide where you'll primarily use the TIG welder. If space and portability are issues, select a smaller, lighter machine that you can store away when not in use or basically travel with.

Find a TIG welder with foot controls for the amperage. While some have finger controls, a foot control lets you focus your hands on the actual welding while controlling the amperage along with your foot. Match the metal type you require to weld to the tig welder's electrical input. For example, in the event you need a welder able to welding hard metals such as steel or forged iron or bronze, an alternating current (AC) welder will work. AC welders operate using electricity that alternates direction back and forth. In the event you need to weld soft metals such as aluminum, you need a direct current (DC) welder. DC electricity creates a steady arc for the welder and comes from battery cells. Compare features. Tig welders come with a variety of features that include automatic fans and high-frequency arcs. High-frequency arc helps to keep the welder's electrical current steady that provides a precision weld. Select a welder with as lots of features as you can afford.

Compare duty cycles. A welder's duty cycle indicates how long the welder can operate in the work of a 10-minute interval without overheating. For example, a tig welder that can weld for weld minutes but needs six minutes downtime to cold off has an obligation cycle of 30 percent. Duty cycles range from 15 percent to 60 percent. Also, compare the warranties so that you can buy the better one.

Sunday, June 12, 2011

All About Used Welders

Welding is the process where it needs some good welders and today in this article; let us see about the welders and that too particularly about the used welders. Either it is used mig welder or used tig welder, you need to buy with care and that what we are going to see. Before seeing about some tips on how to buy the used welding equipments, let us see what the entire used welder is concerned about. Not every industries need the new welders and some industries and hobbyist mostly depends upon on the used welding machines and some of them who don’t know about this welding machines give some wrong suggestions to them when they buying. The used welding machines are more worth when you buy it with utmost care and also, when buying the used welding machines ensure that they are not used that much. Now let us proceed on how to buy those welders with a good deal.

Remember that there are many factors to be considered and before you buying the used mig welders or tig welders for sale, consider the jobs and projects that your welder will go through. Give more importance to the size and kind of metals and also the power that you use for them should not be disregarded and more amperage leads to more power consumption and in which leads to more expenses. Most of us would not give more consideration to consumables, but later on it leads to some extra expenses. How to get a good deal on those welders is what you should know and many of us prefer for cheap welders, but that should not be the main motive and other factors should also be considered. You can get some big deals on the best welder in the classifieds and also online marketing would reduce the other cost of searching and there are sellers who have their own website in which they have mentioned all the details about the cheap mig welders and more details on best welder.

Plan, so that you can get it what you need it and you need to pay attention on prices, consumables and welding gases so that you can be happy that you bought the best welders for sale. One of the best pieces of advice from welding experts is to seriously think about a used welder. You'll often find lots of older welders on the market & there is a nice reason for this - elderly welders were built to last. A properly maintained welder can basically last you for as long as you require. These welders can often be bought for a fraction of the cost of a new. If you educate yourself before you make your purchase, you'll save money, & finish with a welder that will be much more useful in the long run. If you do this, definitely you will get the best welder and cheap welders. Give worth to your money by buying the best welders in the industry with ease.

Thursday, June 9, 2011

Welders - All You Need to Know

The manufacturing industries depend upon the welder machines for the successful development of its products and there are different types of welders that are used for different purposes. A welder is a machine or equipment that the welder uses to make the weld. Whatever the metal may be and let it be of any type of welding, it needs the appropriate welder machine to do the welding process. In this article, let us see the different types of welders used in welding industry, so at the end of this article you would gain some knowledge about the welders.

Let us start with arc welder and arc welding because it is the basic type of welding process. Arc welding is also called as stick welding and this is one of the most widely used welding processes. This power arc welder is a portable stick welder and these units are ideal for the hobbyist, general repair, fabrication, commercial industrial, factory maintenance and agricultural usage. It is of inverter type with Infineon IGBT type with 240 input volts and of 160 or 200 amps rated output. It has a digital amperage display with low power consumption and widely used because of its low capital and running costs.

If you need to weld stainless steel, aluminum, magnesium and copper, it is better to buy the best tig welder that allows for stronger and higher quality welds. The tig welder exists of different types such as power I- tig 200, power tig 200 DX, power tig 225 LX, power tig 250 EX and power tig 315 DX. Each and every tig welders are of inverter type and exist in single and three phase with a maximum of 220 volts. Different tig welders are used for different metal thickness and have high duty cycles with IGBT electronics.

Mig welder can be also called as aluminum Mig welder because it was developed to weld only aluminum, but today it is also used to weld steel, and the Mig welder is famous for its ease and process. As like tig welders, the mig welder also exist in different types such as power I mig 160, 200, 205 and power I mig 250 p. The Mig welder has an input voltage of 240v with different rated output amps and it is generally used in automotive, fabrication and general repair. It has precise display for voltage and consumes less power.

Apart from welder machines, the welding industry needs to be equipped with plasma cutters. It is a powerful plasma cutting equipment that cuts steel and metals of different thickness. The plasma cutter with inverter technology suits everyone needs and they use the latest technique to cut the metals. It is typically used in many applications and all the power plasma series uses the pilot arc technique to initiate the arc, except super cut power plasma series. Plasma cutter is used in industrial, general repair, fabrication, automotive and other industrial applications. When you prefer for the welder machines, you can buy used tig welder, cheap Mig welder and reconditioned tig welder depending upon your budget and use.

Wednesday, June 8, 2011

Welding, What to Look for When Buying a Welder

There are so lots of welders on the promote it can be confusing to the average person as to which to buy. For the most part, what you buy will be determined by the kind of project you will be doing most of the time.

In case you are new to welding your first welder will probably be a stick or a wire feed welder because they are the simplest to make use of. A wire welder sometimes is simpler because you will use a continuous feed in to your gun as you continue to weld. In a stick welder, you'll need to modify the electrode or "stick" periodically as it runs out. Also, the wire welder will be simpler to make use of, give you better welds from the beginning & you can learn it comparatively faster than stick welding.

The next thing you must pick is the type of welding you will do most of the time. Usually there’s a type: Either Gas Metal Arc Welding (MIG) or flux cored wire welding. These are very different in their delivery so it is important to know the difference between them. When you are going to be doing welding for small repairs, you very certainly will require getting an MIG welder because it is very versatile in the categories of materials it can weld.

In case you are going to make use of it in your garage at home or the same location, the MIG welder will be ideal. It is not very transportable because you need to also use a container of shielding gas with it. In case you are going to do lots of outside welding, then you will probably require to make use of the flux cored wired welding. Since flux is already in your machine, you won't need a shielding gas & this makes it more transportable. The only issue is that with this type of welder, you can only weld type of steel.

Another idea is to go online & check out the lots of welding forums & ask about the various welders. You can read archives & ask specific questions about your needs, & get guidance from other welders.

In case you buy your welder through an industrial products manufacture you may discover a welder that does both.

When you buy your welder it is also important to make sure you buy the safety equipment need. For some you will need a full safety helmet & for others you will need at least safety goggles. However, you can be exposed to fumes, arcs that go haywire, electric shock & other hazards so you will require to make sure that you have what you need.

Other ideas for getting the welder you need include renting or purchasing used. In sure circumstances either of these options can be a lovely suggestion. In case you are only going to make use of a welder occasionally, you might think about renting. In case you are going to buy a used, it is a lovely suggestion to go with upper finish purchases because they are made better than the cheaper models.

Monday, June 6, 2011

How to Find the Best Welder for Sale?

Welding is a comparatively simple idea: metals or thermoplastics are joined together by heating surfaces until pliable and connecting gaps with a filler material. If you are prepared to safely weld at home, knowing that your seams may not be professional grade, choosing the right welder may even be a hard process. Home-based welding is vital for repairing metallic yard care products or repairing automobile issues, so a nice welder is a useful addition to any garage and also selecting the welders for industrial work is also a hard task. Consider your current and future welding needs. Even if you are initially purchasing a welder to fix a little crack in your outdoor grill, you may still require thinking about opting for a heavier-duty welder in case you anticipate larger-scale jobs in the future. Usually speaking, metal 1/4-inch-thick or thicker requires a heavy-duty welder, whereas you can get by with a hobbyist's welding kit for narrow sheet metal.

There is always a question arising and it is whether used welders can be considered as the best welders. Yes, it is not that only new welding machines are good for work and not the used ones. Used welders when bought with its proper set up definitely can make wonders in your work. Consider the material you'll be working with. For ferrous metals such as steel, you'll want to receive a Shielded Metal Arch Welder or Gas Tungsten Arch Welder---also known as SMAW & GTAW units, respectively. For nonferrous metals like aluminium, a Gas Metal Arc Welder works best---this type of welder is also known by its acronym: GMAW.

It is a known fact that tig welder, mig welder and some more welders are the industry best welding machines and when you bug tig welder for sale, you should be more cautious since you are going to buy one of the best welding machines for your needs. Use the appropriate power source. For smaller welding jobs, a low-cost AC-powered welder will do the job. For a larger, heavy-duty job, go with a welder relying on DC power. DC welders cost more, but typically offer better output and deeper heat penetration. In addition to AC versus DC powering, you should also consider how much energy the welder uses, making sure you do not get one too big for your workshop's power supply, the last thing you need is a blown circuit because you plugged a huge welding unit into a small power supply.

Ask a sales clerk to help translate the Duty Cycle rating for individual welders; the Duty Cycles represent how long a welder can stay active before needing to chill off. Research more on duty cycles and ask the concerned help from the sales representative for more needs. Reading specifications and finding the best manufacturers and dealers will help you to find the best welders for sale. Either it is used mig welder or tig welder, how you going to deal with them are more important. Find your welding machine and do your welding work easier.

Thursday, June 2, 2011

Are plasma cutters really a scientific welding machine?

The vital and the effective welder in the industry is plasma cutters and it cuts metals of different thickness and cuts metals like steel, aluminum, brass and etc. People call this welder as the scientific welding machine due to its process and uses. It uses the plasma gas where plasma is a concept of science and it generally works by sending electric arc through plasma gas that is generally passed through a constricted opening. Many modern industries heavily depend upon on the manipulation of heavy metals and alloys and also, the metals are used for building tools and transportation for day to day businesses. The metals are extremely strong and durable and only any process through science can cut any type of metal virtually with ease.

Plasma cutting is an important gizmo in any metal fabrication industry. Plasma cutters, or plasma torches, are a way to make neat cuts through metal, often a difficult material to work with. Plasma cutting machines use high temperatures to accomplish these cuts with high accuracy, but plasma-cutting know-how is not as fantastic as it seems. Plasma cutting machine were first used in the work of World War II. Since then, they have had improvements & upgrades but stay an effective gizmo. Plasma cutting can be used by lots of kinds of workers in a variety of conditions. In the auto industry, plasma cutters are used to cut out parts & shapes. In heavier industries, it is used to slice through gigantic sheets of metal. As a handheld tool, it can be useful in auto shops or by locksmiths when a bore needs to be made. Computer mathematically controlled (CNC) machines permit workers to arrange shapes using a computer screen, which the plasma cutting tool will then follow & automatically cut.

One of the advantages of using a plasma cutter is that the surface of the metal outside of the cutting area remains comparatively cool; this prevents the warping and paint damage that can occur with other flame cutters. A narrow heat affected zone (HAZ) also allows the use of templates for exact crooked line cutting. Plasma cuts up to times faster than traditional torches and does not depend on highly-flammable gases. Plenty of plasma cutters also perform well as gougers and can pierce metal quickly and exactly. As I said it is the scientific welding machine, it has all the features that are related with science. It has digital readouts and settings; it comes in inverter type that is of modern one. This welder cuts any metals virtually with ease and has settings called over current warning. It makes the user alert when the current exceeds the capacity.

Since it uses the plasma gas, it cuts even the larger metals easily and with accuracy. The best part is it also removes the welded materials and that too it can be done in the same welding machine called plasma cutter. You can get two functions in one machine. I think the title best suit to this machine.

Wednesday, June 1, 2011

An overview about cheap welders

On seeing the topic, don’t ever think that we are going to see about the welders that are cheap in quality. No, we are going to see about the welders that are cheap in price and best in quality. There is always a myth surrounding the word cheap and that is cheap in sense, it would be cheap in quality, but it is not true and nowadays you can see this word coined everywhere particularly in the business field due to heavy competition. The welder manufacturers are manufacturing and selling the best quality welding machines in the market in an affordable price. Let us see some of the cheap welders and also the best welding machines in the industries.

Let us first start with the tig welder; it is one of the best welders used in the market and available in different types with different specifications. This is one of the dedicated welders that has been used in the market with portability and compatibility and also has been praised for the economy that this unit offers. It is designed to weld any type of steel or stainless material and it is available in cheap price and with different features so that it can be bought in the market by everyone. It has been available in different types and the best thing is that all these types have been made available in the cheap price. The next cheap welder that is available in the market is plasma cutter, the scientific welding machine and it has best features apart from other machines and also available in cheap price.

These are the tools that are intended for cutting steel and aluminium and it make use of the latest techniques to cut the metal as accurately as needed and also heavy metals can be sliced of easily in a short span of time and sold at affordable prices and as per the needs. It has been recommended by many welding experts for its portability and heavy capacity that it offers. It is available in around ten types and all these types are made with high duty cycle and sold at low prices in the market. So we can even say it is our gift to get these best welders in the market in a cheap price and at the same time with best quality and economy. The next in the row is arc welder and when saying about this welding machine, we know that the arc welding is one of the oldest welding processes that have been in the existence since from world war.

Though it is the oldest welding machine, it has been now made with different features and has been sold at low price as possible. Similarly machines like mig welder, spot welder and more are available at low prices. So get these cheap welders in the market from the best sellers and manufacturers and enjoy its process.

Sunday, May 29, 2011

Everlastwelders - How to Become a Welder

Usually, the first step will probably be to ensure you have a high school diploma or equivalent. Although it is feasible to become a welder without having graduated high school, your chances are a lot lower.

Like all jobs, you are going to require making sure you know what you are obtaining in to. Despite what you might have heard, welders have immense concentration and the ability to function for an extended time on one project. They are also usually in nice physical condition. This is merely because welding involves holding heavy equipment for lengthy periods of time.

Now that you know what welders do, it is time to get trained. Usually you will go to a university, trade school or a local college.
Do not forget that the military also offers some great programs. Within the event you require to skip the formal training then it is time for discover a job. However, most welding apprenticeships will require you to have some background expertise.

Now that you have earned your diploma, now it is time to go out and secure a job. Often occasions your college or trade school will offer career placement services. The whole point of the career services department at your school is to assist you receive a job! As historically in the past mentioned, the U.S. military will often have fantastic programs for people who have graduated from a trade school.

Now that you have discovered the greatest program for you, it is time to enroll in classes. Make sure you pay interest and build the entire abilities essential to become an effective welder.

As soon as you start working you might discover that much of your each and every day work will be very similar to the training that you just done. You are Right! With numerous trades, there is a learning period on the job where you'll continue to create in your abilities and acquire additional certifications. Do not frown on the extended training, this is the time to ask questions and earn all of your certifications which will wind up in an immense payoff.

Thursday, May 26, 2011

Plasma cutter setting and evaluating tips

Plasma cutter is one of the finest welders used in the welding industry and it has all the specifications and things that are needed for a perfect welding. In this article, let us see how to set up and evaluate the plasma cutter. Know that any welders without proper set up and evaluation will not give you the perfect requirements you need and also without proper set up of any welder, you could not get a clean cut. Not only you won't get clean cut, but also it will damage your equipment. As plasma cutters become more affordable, more people use them for their metal-cutting needs. In the event you are thinking about a plasma cutter, you ought to evaluate your options based on several criteria. We will also see how to evaluate the plasma cutter in the article. So let us proceed now in to the setting up of plasma cutter.

Connect the air line jogging from an air compressor to the air regulator located on the back of the plasma cutter. Turn on the air compressor and Permit the compressor to build pressure and also set a piece of scrap metal on a non-combustible work surface. Place a fire extinguisher near your work area. Once you have done with the above procedures, try to secure the plasma cutter lead to the scrap metal or work surface. Now turn on the plasma cutter and set up its heat to the highest setting. Now grasp the plasma gun trigger and pull the plasma gun over the surface of the metal. Inspect the cut, if you notice any excessive dross cooled melted metal hanging from the cut, and then turn down the heat setting of the plasma cutter.

After being inspected, then adjust the cut so that there is no dross remains on the edges of the plasma cut. That's it now you can safely work with the plasma cutting machine. Now let us see how to evaluate the plasma cutter. The thicknesses of the metal you are going to cut is essential and always get the machines with higher amperage because machines with the higher amperage cuts faster and easily than the lower amperage. Test the cutting speeds of different plasma cutters with the same amperage to choose which machine works quickest through metals of the same thickness. You should examine the cuts to see how smooth the metal cuts and test the machine to determine the tightness of the arc and then try drawing a thick line over the metal to see how well it stay within the line.

Check whether the plasma torch cutter is comfort in your hand and don't forget to evaluate the plasma cutting machine with its duty cycle and look for a plasma cutter with different alternative starting methods. Read the welder manual to know its ratings, especially consumables ratings and your machine should be comfortable and portable. With all these steps, it is sure that you can have a good welding with the plasma cutting machine.

Monday, May 23, 2011

Tips to Weld Safely

Welding whatever type it may be, it is dangerous if you not wear appropriate welding accessories. While you do any welding such as arc welding, mig welding, tig welding and more do it with some precautionary measures and also you must employ number of safety conditions in order to weld safely. Welding has plenty of makes use of, but improper procedures can show disastrous. Always pick to weld safely. Here are the tips that you should follow when you do any welding with arc welder, mig welder, tig welder, plasma cutter and much more.

* Do not minimize or ignore safety precautions--welding is not an activity conducive to shortcuts. Do examine all the equipments for sign of wear.
* Check all valves & hoses for feasible leaks. Spray all hoses & fittings with a light mixture of dish soap & water. The soap creates bubbles through leaks. Replace any damaged equipment before use
* Open doors and windows and turn on exhaust fans to make sure adequate ventilation. Have a working fire extinguisher nearby. Prepare the area in which you'll be welding. Remove trash, cardboard, shop rags, flammable liquids and all other flammable materials that can ignite from a stray welding spark.
* Welder mask can prevent the retinal damage that happen if you have been subjected to any sparks in eye and try to wear the mask that prevents 100% UV and infra red rays.
* While welding, you should definitely wear the dress that are appropriately mentioned for welding and try to wear the welder clothes that are grease-free flame retardant clothing that fits close to your body
* Wear long pants, shirts and long sleeves to protect your skin Place rubber bands around loose fitting ankle and wrist cuffs.
* The welding environment in which the users work is essential and it should be conducive to safe craft practice. Do not weld in an area where the floor is covered with wooden floors and work in an area where the floor has been covered with fire resistant materials.
* When you weld, make sure that there is not any flammable material present around you and always have a fire extinguisher that is capable of putting any fire out
* Your welding area should be ventilated properly so that you can avoid over exposure to toxic gases. Never weld even there is a small puddle of water around you
* Always do your work with proper attire and wear welding helmet while you weld so that you can be safe and the welding helmet performs no of functions such as prevents the welder from damaging his eyes with flash burns and protect the entire face from sparks and hot metal
* Check your electrical equipment before you do welding and make sure that all connections are proper and they never exceed their capacity.
* While performing work with welders, make sure that you do not touch their inner parts when you work and never keep any materials around them.

Work safely and have a nice working atmosphere always around yourself.

Monday, May 16, 2011

Tig Welder, Arc Welder and Plasma Cutter - The Best Welding Machines

Welding machines are essential for good welding process and an industry that uses welding process needs proper welding equipment and tools. Here, in this article, we are going to see the three best welding machines and its uses. They are none other than tig welders, plasma cutter and arc welders. This three welding process are widely used in many industries, for example, when you see tig welding, it is a welding process that allows for stronger and higher quality welds and most of the engineers prefer for gas tungsten arc welding because it has low hydrogen properties and matches well with the mechanical and chemical properties of the base material. Arc welding was the old type of welding process, but still now it is popular due to its weld characteristics.

Plasma cutting uses new technology and it cuts steel and other metals of different thickness. Ok, let us now proceed into these welders and its uses, and also let us see from last to first. We will start with plasma cutter, the modern industry depend upon heavy metals and alloys and metals are extremely strong and at the same time it is also has some weak characteristics. To cut a metal is not so easy and that too it needs to be cut precisely so how can you cut and manipulate the metals precisely. For all these questions, a new machine was introduced and it is called as plasma cutter. When you see conceptually, it is extremely simple and come in all shapes and sizes. It is compact and used largely in auto shops and car manufacturers. When you buy this welding machine, consider the way it is made and look for the one that cuts most of the time.

When you look for this machine consider what you will be cutting most of the time and do not have a one that undercut the metal you are working with most of the time. Check the capacity of the machine you are going to buy and also get a plasma cutting machine that cuts faster than others. The myth that surrounding the arc welder is that it is more expensive and can be used only by large companies, but it is not true, the arc welding machine that exists now are much more affordable and can be used by all types of industries. Find which arc welders are you going to buy and see its demonstration and learn how to use them so that you can get a type you need. The last, but not least is tig welders and tig welding depend upon consumables such as tungsten electrode and it is a specialized welder that cannot be found in many stores and with the help of this welding machine, you can weld two different pieces of metals that are thick and can weld together without using filler.

So when you buy these machines, look for the one that are best and quality in both price and piece. Get a good machine and weld safely.

Source: welders

Friday, May 13, 2011

Arc Welder and Its General Information

Joining two or more pieces of metal is easy now and we have many welding machines in the market that welds tow pieces of metals and arc welder is a device that joins two pieces or more than two pieces of steels together. It is very common that the welders generate enough heat to melt the pieces of steel and by suing electric current these welding machines generates enough heat to melt those pieces. Generally a welding rod is placed in the arc welder and it is placed in positive side and it is called as stinger and the negative part is attached to steel with a clamp. When the electrode gets stroked on the steel, the steel generates a spark and the metal gets melted. The electrode that is placed melts the steel and joins the pieces together.

Hope, now everyone would have understood what we are discussing now, yes we are seeing about arc welder and its significance. All the welding machines have a welding rod and the welding rod of this welding machine is covered with a material known as flux and as the rod gets melt, the flux gets creates the gas and that gas shield the contaminants of weld and allow this welding machine to cool without any problem and once the weld had cooled, you need to chip the slag from the weld and brush the wire to ensure it is presentable and neat. May be this welding machine may seems to be slow, but it is a past comment and now the arc welding machine that is in market now are very fast and accurate. It is of portable type and made in such a way that it is user convenient.

Tig welder resembles this machine in some aspects such as the wire welding rod is dipped in a weld pool and melts the steel with welding torch. While doing arc welding, the user should move his hand downwards and it is especially done to keep the rod distance away so that the user can acquire the uniform weld depth and penetration. Mig welder varies with arc welding machine in some aspects and unlike arc welding machine, the mig welder feeds the wire off so that the user needs to focus on moving his hand in the welding direction. The welders that are in market now have all the features the user needs and it is leading the industry with its price and performance. It is of Infineon IGBT inverter type and typically used in many applications such as general repair, fabrication, commercial industries, factory maintenance and in ship yards.

Arc welding are always recognized by the people and it is also called as stick welders. So buy these welding machines in a well recognized shop and get the best one so that you can enjoy the benefits of this machine. While welding always try to weld in a safe area and protect yourself with appropriate safety welding gears and wear welding goggles and welding helmets so that you are always protected.

Source: welders

Wednesday, May 11, 2011

Are Welders Safe to Work With?

Many of the people when working with the welders do not care much about safety measures and it is due to the fact that they are not aware about it. Due to this dilemma, the Welders that have been used for welding has an impact that it is not safe to work with. So for all those who are in a thought that welding machines are not safety, here is the answer for your confusion and also let us see how to weld safely with proper precautionary measures. First of all know the fact that each and every machine when working with the electrical equipment socket, you need to be more cautious because any carelessness leads to some unwanted situations. Whenever you buy a welder for your work, get the manual for that machine and see on what conditions it works well and what are the requirements it needed to connect to the socket. Once you get through this information, I am sure that you can almost work safely.

This is the reason where many of the users fail to do. They work as like without knowing the proper requirements. Before buying any welding machine, try to make the proper place for the machine so that it can settle properly. Then, see the electrical requirements are proper and also ensure that it is properly grounded. The modern welding machines that have been now in the market are made cautiously with these conditions and they are also modernized. Machines like arc welder, tig welder, mig welder, plasma cutter and many others seems to be the safest welding machine for many users and industries. The tig welder and plasma cutter are designed with more considerations since it has been used widely in the industries. They are made of Infineon inverter type with many warning facilities and also have cooling facility in it so that if the machine gets hot, it cools down itself automatically.

So they are not hazardous to work with and it is all in our hands on how to deal with it since they are all machines, but made in a technological way. I hope now many of them would have come out of their confusion about the welding machines. Users who are working with the welding machines do wear the safety welding gears such as welding helmets, welding gloves, welding clothes and welding goggles so that nothing can make any damage to yourself. You work either for a long duration or short duration; make it compulsory that you should wear these things and work. The industries should also make a notice in the working area and also should make the workers to wear these welding accessories compulsory. While you are working with the welding process, do not keep any hazardous or any material that can damage your work and health. Work safe and enjoy the products of welding happily and peacefully. Buy the graded welding products so that even your life also would be graded.

Sunday, May 8, 2011

Welding machines- what you need to know

Can you ever imagine a life without transportation vehicles? Can the country get fame without any historical monuments? Can you imagine a world without any latest technological inventions? The answer for all these questions is single world and it is NO. Today we are living in the world where everything have become luxurious and we can't even imagine a life without some basic amenities, but did you know that behind every things that we enjoy, there is something behind it. Yes, in each and every question that I have mentioned above has some secret behind its work and it is none other than the welding process and welding machines. The motive behind writing this article is the viewers should say welding- everything I know instead of saying welding machines, I don't know anything.

What was the first welding process and welder that have been used?

When you see the history of welding, it goes back centuries ago and it has been in the existence even during medieval period times. As per the source, the firs welding process used was forge welding, but it not gained popularity and later on the other welding process came and it is called as arc welding and the first welder used was arc welder. This welder become famous during the World War 1 and from then it has been still in use with different modifications.

Why you need different types of welding machines for use?

Though most of the welding machine cuts the same type of metal, still why different types of welders has been used. This is the question for most of the people and here is the solution for it. Though different types of welding machines cut the same metal, each and every welding machine has its own uniqueness. For example, plasma cutter all types of metal with different thickness and it is used for cutting some metals, similarly machines like mig welder, tig welder and arc welder have their own characteristic features and perform their own operation. In some cases, the machine that suits for one process may not suit for other process.

Who invented these different types of welding machines?

When considering the invention, there were not that much data available, but the idea behind creating this machine was clear and all the machines have been created based on the welders that have been invented first.

Where to get the best welding machines?

To get the best welding tools or machines, you need to do some good search on the shops or manufacturers who produce the different types of machines with quality, warranty and guarantee. These three is essential and any machine that fails to produce this characteristics doesn't suit your requirement.

Which welders are the best welders?

We can't say that this welding machine is best than the other, mig welding is good for the respective metals that have been made for it, similarly tig welder, arc welder and plasma cutter are best for their respective process and metals.

Saturday, May 7, 2011

Everlastwelders - All About Welders and Their Uses

Weldersare always the user friendly tools, if they use it in a proper way. They do not make any harm to you instead it is due to our carelessness; we make some mistakes and hurt ourselves. Generally welding is a process that deals with welding fumes and heat. Yes of course it deals with some hotness and fumes, but without this hotness and fumes, you cannot enjoy the latest technological inventions. There are many welding accessories such as welding helmets and other welding gears such as welding clothes, welding goggles and gloves available to protect the user. So you don't need to worry about it, there are many welders available and each and every welding machine is used for some particular purpose and sometimes they cut the same type of metal, but they are always the user friendly tools.

Mig welder, arc welder, tig welder, spot welder and plasma cutter are the different types of welding tools available and in that mig, arc, tig welder and plasma cutter are the most frequently used welders in the industries due to their significant nature and their work efficiency. Mig welder was originally developed for welding aluminum and later on it was also applied to steels. Further development in this process has made this welder more versatile the most highly used welding tools in the industries. This tool is used for mig welding process and the original name for mig welding is metal inert gas welding and since it uses a shielding gas that are fed through welding gun. This equipment generally consists of welding gun, wire feed unit. Welding power supply and electrode wire with shielding gas supply.

It is used for both commercial and industrial applications and also used in fabrication shops and etc. The next welding machine in the row is tig welder and it is a welding tool that is used to weld some reactive metals such as magnesium, aluminum, steel, copper and some non ferrous materials. Welding performed with this welding process provides stronger welding with high quality welds and grants the operator a great control over the process so that high work efficiency can be achieved. As like it competitor welding machines, it consists of welding gun, torch, a tungsten electrode, welding supply and shielding gas source. This welding process is significantly used in transportation industries and it is also used for HVAC and other purposes.

Plasma cutting process being the scientific welding process is typically used in many industrial applications that starts from general hobbies and extend to HVAC, motor fabrication and more. With the help of plasma cutter, one can even make minute art materials with ease. In the market, it is available with all the material and available with different electrode dimensions so that the user can cut different types of metal with different thickness. Arc welding being the old welding process is still in use and has been used in aircraft industries and more and the arc welder is the best welding tool that suits for this process.

Friday, May 6, 2011

Welding- boon or bane

Boom verbally means something to be thankful for and bane is something considered as nuisance and annoyance. My question is what you think of when you hear the world welding, welders and anything related to welding. Either you considered it as a blessing or irritation. When I asked this question to some of my friends, I was very happy that the answer was positive from most of the people. After analyzing the response, I really found and I am glad to have such a wonderful process that has been the reason for many developments in industries and etc. today our discussion is related with the topic whether this process is a boon or a bane. There are many supportive reasons to say that it is a boon to the world rather than saying it is a bane.

Transportation, architectures and many other things need the help of welding technology and without this any country cannot improve their economy and also, they cannot cope up with the other developing countries. There are many welders available in this industry such as tig welder, mig welder, arc welder and etc. Without these inventions, you would not have seen big industries and monuments, in simple, you would not been transporting to different places with ease as the welders and its technology plays a vital role in automobile industries. Many historical structures, even the famous statue of liberty is a part of welding process. So when you see, the reasons behind these great structures are not known to anyone and that matters. If everybody would have known it, then there would be no negative answers for this question.

If you ask any industrialist who heavily depends upon the welder tools, they will say about its advantages and benefits in brief. Many pipes that carry gas, liquid are the part of this technology and any minute defect while welding leads to some dangerous unavoidable issues. Welding is usually the simplest, quickest, and most cost-effective system, at least in the case of structural metals. Welding doesn't need parts to fit exactly. Methods like bolts or screws need some type of flange or overlap of parts, so with welding, weight and material savings can be realized. A top quality weld can often be stronger than the parts to be joined, though this ought to not be depended on. It is probably less true than may welders might claim.

You can cut and weld any types of metal that may be aluminum, steel or etc; it eases the work and gives you the quality welds. It cuts any metals virtually with ease and the modern welders that are available have all the parts that even make the work easier. Overall, it has all the qualities where one can say it is definitely a boon to the world and not a bane. Though it is considered as a process where it deals with welding fumes and the person who does this work are subjected to more risk, but with the advent of the new welders, this has been made false.

Thursday, May 5, 2011

Tig Welding and Tig Welder's Summary

Tungsten inert gas welding is the full form of tig welding and it is generally an arc welding process which uses tungsten electrodes to produce the weld. The tungsten electrode is a non consumable electrode; hence this welding is called as non consumable welding. This welding is generally used to weld thin metals such as thin section of stainless steel and metal such as aluminum, magnesium and copper. This is the process where the user gets greater control over the weld than any other processes and allows for stronger and higher quality welds. During those days, this process is difficult to control and master, but after the invention of modern tig welders, this has been changed and now even the person who welds first time can become the master of this welding process.

Even in the 20th century, welding metals like non ferrous metals seems to be a difficult one, then to solve this issue, this welding has been introduced and few years later, this process was one of the best welding process that has been used in the aircraft industry. Depending upon the power set up, this can be used either under direct current or alternating current. This welding is generally done with the help of welder known as tig welder and it is one of the best welders that the industry has seen. It has all the features so that the user can use it with ease and without any complications and a shallow, wide weld is produced from this mode, with minimum heat input. Most of the engineers and welding experts prefer this welding because it has low-hydrogen properties and the match of mechanical and chemical properties with the base material is proper.

Maximum weld quality is assured and it is environment friendly welding process because it uses the most modern technology so that it doesn't leave that much dust and the user can handle this welder with ease since it has been designed with portable weight and build with user convenience. Most of the tig welder manufacturers offer this welding machine with the perfect kit and tools such as welding torch and accessories so that you don’t need to run here and there for to get it. Even the welding torches are made with high quality and the accessory doesn't get worn up easily and it can be used for long time without any defects. It uses a constant current source and has over current warning facility and warns if the current exceeds the limit. So when considering the summary, it can even extend to ten pages because it has all the qualities that can make them suit better for different welding operations.

While buying this welding machine, buy it with care and get the user manual so that you can know the entire information of this machine with accurate settings and control. Buy a quality and warranty welder so that you can use for more number of years.

Sunday, May 1, 2011

Everlastwelders - The benefits of using welders in industries

Welding is a process that deals with heat and you can weld any products without proper welding equipments and accessories. In that aspect, the welders play a good role in industries and have made this work easier and has increased the production of many goods, including automobiles, ships, trains, buildings, and bridges. A welder when maintained properly gives you the quality welds and you can virtually cut any type of metal with ease and in an accurate manner. The welders work much faster if you have an efficient workman in our industry. It cuts faster and avoids the scraps and other wastages and gets you a good ROI. There are different types of welders available in market. Let us discuss their advantages in brief.

First let us start with mig welder, the mig welder continuously fed electrodes and makes the welding process much faster when compared to other welding processes. In mig welding the flux is not used so the mig welder produces a smooth, clean, spatter free and high quality welds. Due to this welding benefit, it reduces the total welding cost with no further cleaning is required. When you do welding with mig welder, it is easier to weld both thicker and thinner materials effectively which proves its versatility. When doing welding process with this mig welding machine, the distortion gets reduced considerably since it involves high arc travel speeds.

The tig welders come up with more features than its competitor welding machines and the tig welders are exceptionally accessible and give you the option to easily adjust for repeatable weld cycles, start, and weld crater. This welding machine can weld any type of metal and it is used in more refined conditions and applications. It provides the smooth arc characteristics with stable and good puddle wet in. It has adjustable weld parameters for different operations and it has good pulse function that increases the overall weld quality and reduces the overall heat input. It comes with digital panels and accurate setting controls such that coded controls are in colored way with easy to find and understand them. You can easily connect anywhere and can take anywhere since it has been designed in way such that is user friendly.

Recently the industries has been celebrating and enjoying the benefits of welding machine that has been good in all aspects and it is none other than plasma cutters which is called as the scientific welding machines since it uses plasma gas. With the plasma cutter, you can cut any type of metal with ease and also you can easily start this process that allows easy cutting of rusty and painted metals. Doing the welding process with this welding machine provides exceptionally smooth and clean welding cuts and it is available in different types with different duty cycles and can withstand for long hours and make you convenient to work. Overall, the welding machines have brought some significant changes in the industry with their best features.

Tuesday, April 26, 2011

Tips to opt the Best Welder

Power is such a common problem that most of us want to get rid of. We feel so disturbed due to this issue that we want a true solution to it. Engine-driver is the thing that we need to sort out this issue. Thanks to the scientists also the researchers who made it possible for us to get a great thing to ease this problem. Welders are mainly used where there is electric power shortage.

It can be used for completing indoor and outdoor jobs. In case, there is no light while working in the outdoor area, you can make use of the welders. They are very effective in such circumstances. An added great thing about the welders is that they can be carried very easily. Welders with an enclosed case are heavier than the tube frame engines and welders designed with the tube frame engines are quite easy to transport and carry as they are light weighted. It is a great option for the ranchers, farmers, contractors and crews. Are you eager to know more on this topic? Then read on as we tell you in detail.

There are a few things that you may need to take into consideration while purchasing a welder. These include:

  • Frame- it is one of the most significant factors that need to be considered by you. You have to make it sure that the frames are protective as well as durable for your outdoor equipments. You have to check whether the tubes are rugged, sturdy and large in diameter or not. Considering this factor will prove to be useful for you in the long run.

  • Another essential thing is to decide which option you want to select-AC or DC Welding Output. You have to choose the option after enough consideration. It will entirely depending on your requirements. AC welding output is available at a lower price and DC welding output is a bit costlier. Apart from that, AC welding output is much easier to carry as compared to the DC output.

  • Engine is another very essential issue to consider while selecting a welding output. You can go for for a commercial-grade engine that has cast iron cylinder and has 2-year warranty.

  • There is another very crucial factor that you have to consider before taking any definite decision. There are lots of companies who offer the welding service. You may get confused to select one from a long list. It is better on your part to do several researches from the internet and it will help you to fix the best deal.

Monday, April 25, 2011

Everlastwelders - Understanding TIG Welding

In the past hundred years there has been not very any product made from steel or aluminum that in some way did not need welding. The most common welding system has been arc welding in several forms. The system in it is most basic form is actually simple. Take pieces of similar metal. Place them together and then apply a heat source sufficient to raise the metal close to its melting point. Then apply a filler metal and fuse the pieces together.

Basic arc welders use a machine able to producing an adjustable electrical current. Pass this current through a wire that has a tool at it is finish able to holding a coated welding rod. From the welding machine run a wire, called a ground, and attach it somewhere along the metal to be welded. Next place the welding rod against the metal in such a way that it completes the electrical circuit which creates an arc between the welding rod and the metal. This arc will produce heat which heats both pieces of metal and the rod itself melts in to the weld and when properly done both pieces of metal will be fused in to a single assembly. The system of coursework is more complex than this as the electrical arc must be adjusted for various thicknesses of metal and various coated rods will even be used depending on the make up of the metal.

A TIG welder, whose name is derived from the system, (tungsten inert gas), is a process that does not use the standard coated welding rod so common in basic arc welding. In lieu of coated welding rods to shield the weld various gasses are used.

This process works well for most common varieties of steel when the pieces to be joined are close to the same thickness. The basic arc welder does not work well when thick pieces need to be joined to thick pieces. It is impossible to properly control the heat produced by the arc that would permit the thick piece of metal to heat without melting the thinner piece. In addition exotic metals such as aluminum lots of times cannot be arc welded. In these situations the TIG welder excels.

In lieu of a clamp to hold a welding rod, the TIG welder has a holder called a torch that holds a short tungsten rod. The torch is also designed to emit a gas around the weld puddle which shields the weld from the atmosphere which would contaminate the weld.

TIG welders are also called Heli arc or GTIG, (gas tungsten inert gas), welders. This process while an advanced arc welder also makes use of a machine to produce an electrical current. A ground wire is also used. The current is again passed thru a wire but the difference at the business finish of this wire is the secret that makes this process work.

An important feature of this process is that the arc which produces the heat needed to fuse the metal is controlled by a foot pedal which makes it simple to adjust the heat to permit a narrow piece to be welded to a thick piece of material. A bare filler rod is usually used to complete the weld. In addition the tungsten rod is not consumed in the coursework of the welding system but must be reshaped as it wears away in the coursework of while welding.

The gas used varies again depending on the metal itself. Lots of gas mixtures are available but argon is probably the most common gas used. The torch also has a provision to circulate water within it to icy the torch.

This fundamentally describes the TIG welding system. Of coursework as with any metal working system there is much more involved as aluminum and other exotic metals are welded.

Saturday, April 23, 2011

Why plasma cutter is called as the modern welding machine?

Plasma cutting is a process that is used as an important tool in metal fabrication industry and many of them say that this machine is called as the modern welding machine, but do you all know one thing, this welding process and welder is surviving since 1960. Even though it is available from 1960, it is not called as the old type of welding machine, but still it is called as the modern one. This is a great credit for this welding machine and the inventor. Let us see what speciality has made this welding machine to acquire such a name in the welding market.

Plasma cutters stand apart from its competitor welders such mig welder, tig welder and arc welder due to its clean cuts, high accuracy and ease of doing work. When it was first invented, it was not as good in technical and technological aspects, but later on the users came to understand the importance about this welding machine and made some changes in it. Due to these changes, it is now reflecting as a pure diamond in the welding market. It has all the features and this welder use the gas called plasma and this plasma gas has all the capacity to melt the metal with ease due to its high temperature. It uses the high frequency high voltage to ionize the air and the best part is it is used in cnc machineries and even replaced the laser cutting process in all aspects though it does not use any laser features.

This welding machine is now available in ten different types and they are super cut 40, super cut50, super cut 50p, power plasma 50, power plasma 60, power plasma 60E, power plasma 70, power plasma 80 and power plasma 100. It uses both Toshiba and Infineon igbt inverter type and uses a high frequency start type. It cuts metals of different thickness and typically used in many applications. The plasma cutter has all the sizes and features that you look for and has over current warning facility with post flow timer that has the capability to save the life time of the consumables that is used in welding. It is less in weight and has come with new engineered models with smaller nozzle and thinner plasma arc.

It does some double roles such as plasma cutting and plasma gouging in the same plasma cutter machine. It is used to remove the weld from metals and has been widely used in many applications with different torch configurations and performance. So as I said above, it is scientifically good in all aspects and this welder has all the rights to conquer the title. So when you buy plasma cutter, buy with care so that you can get the best one in the market. There are no records for inventory details, but really the one who invented this machine should be a great person with lots of talent.

Friday, April 22, 2011

About TIG Welders and Its Types

5 types of the tig welders are power I TIG -200, power TIG 200 DX, power TIG 250 EX, power TIG EX, power TIG 225 LX, and power TIG 315 DX. The minimum voltage required to start the unit is 220/240v it can also afford consistent as well as stable parameters with the standard feature being with foot pedal control. Moreover there are machines which comes with the advantage as well as special features like arc force control, spool gun capability, digital display, consumer low power and so on which is specially designed so that these machine can be used in every industrial purposes and serve all industrial process, such machines are easily available and are called MIG machines.

They are namely I MIG 205, I MIG 160, I MIG 250, and I MIG 200. They're different types of MIG machines available for various uses. The power arc welder is also known or commonly known as stick welders. They are 2 types of stick welding machines available they are power arc 200 and power arc 160. These machines gives good competition also leads the industry with their performance and the price too. It also gives the benefit of excellent arc characteristic.

So when talking about welding process, the welders have a variety of options in different type of welding machine and the welders or the user can weld any type of metal easily and can be satisfied with a smooth welding characteristic with a high duty cycles and enjoying the benefits of the machine m be fullest only if you select a machine which is best suits your work.

Wednesday, April 20, 2011

Tig welder selection tips

Tig welding is one of the finest welding processes and it has been used in many industries and applications due to its versatile welding process and accuracy. It uses tungsten electrode as a consumable and it is available in different types. In this article, we are going to deal with some tig welder selections such as choosing, setting and some more tips so that when you buy this welder, it might seems to be an easy one. Many of the basic industries fail to understand this process and get fall on some defect products and also they buy an inexpensive product into a cheap rate. So let us precede our discussion. First we will start with how to buy a tig welding machine.

Try to find a local welding dealer or store and ensure that they are specialized in dealing with all kinds of welding machines and in particular, tig welding machine. The next easiest way to find this welder is to have a look at classifieds, in classifieds, you can see a column for welding over there and in that you can have a look at a variety of welding machines. In welding classifieds, you can also find some sort of used welders, decide yourself, which one are you going to buy. Have a visit at online retailers so that you can get some more ideas on this excellent welding machine. After this processes, you would have come into a conclusion regarding how to buy and where to buy. Our next issue is how to choose it. Choosing is easy if you spend some more time on knowing some basic information about it. You need to select a tig welder that is quality in all aspects and also, you should select a welding machine that can weld all types of metals.

The machine you select should be capable of working with all types of gases. The welding machine should match with the specified tig welding input and for example, if you need to weld a hard metal, you need an ac welder that will work better. Dc welder works well with soft metals and buy a welding machine based on the thickness of the metal that you are going to weld. The most important point is the welding machine that you buy should match well with your work location and buy a portable welding machine that has good duty cycle with warranty and guarantee. I think so now you have bought the best tig welding machines in the market, but you don't how to set up it. Don’t worry, here comes the tips for also that.

Plug the welding machine into the proper marked spots and if necessary, connect the control panel to the welding machine. Then, select the proper ground clamp with appropriate metal setting on the welder and then plug the welding machine into the required outlet and turn it on. Follow these tips and buy the best tig welding machine with attractive features.

Monday, April 18, 2011

Plasma cutter working procedure

For many businesses and industries, the metal cutting is important and what is considered hard in those days are considered easy as nowadays and in that aspect the welding process have been made so easier. We often see in everyday life that metal is the hardest substance and especially the construction companies need best metal systems to work on their different working requirements. Today there are many welders available and among different types the plasma cutter is called as the best welding machine ever seen next to tig welder and arc welder. Most of the users don't know the working procedure of this machine and in this article; you can see the working procedure of this welder in brief. When the plasma cutters introduced into the market, it was in the size of small refrigerator, but now it came as small as possible with portability and comfort.

The plasma cutter can be plugged into any typical wall home outlet and it utilizes the electrical transformer with the internal circuitry and transforms the power of 120 v ac with the current drawn of 15 amperes. The typical voltage range is 20 to 50 v and it has the high output of 100 amperes and also, it creates the identifiable blue while cutting stream of electrical plasma. With its unique circuitry, it concentrates this electron flow into a stream of cutting power and the electrons can be seen when the trigger is pulled on the cutting torch handle. The intense plasma heats and melts the metal as a smaller diameter puddle. Another force is needed to push the puddle once it has been made and the compressed air is conducted through torch handle and released when trigger is pulled. Now you can get the stream of plasma and it creates the small diameter for fine line of cutting metal.
Due to the intense stream of plasma, the torch handle can be moved along the surface of material in speeds of 100 inches or more per minute. This property makes this welder to achieve the maximum speed and makes this welding machine as the high speed cutting apparatus. The arc of the plasma cut a 6 to 7 degree angle on the vertical face and metal pieces of ¼ inch or greater may be dressed with some electric grinder to have a true perpendicular angle in relation to the horizontal surface. To cut using any metal by using plasma arc system requires an arc that is created between work piece and nozzle and also, 50 to 60 volts is needed to maintain the arc. The electrodes are negatively charged and the work piece is positively charged and this setting ionizes the gas to carry the electron stream between nozzle and metal.

The arc itself has the capacity to melt the metal and due to high pressure, it welds the metal soon with ease and accuracy. These are the entire working procedure of plasma cutter and try to buy this excellent welding machine from a good welder shop and have a hassle free purchase that is filled with joy and satisfaction.

Thursday, April 14, 2011

Plasma cutters uses and information

An important tool in any metal fabrication industry is called as plasma cutters and they make clean cuts through metal. This welder uses high temperature so the user can cut the metal with accuracy and also it is one of the oldest welding machines that have been used since World War II. Now, this device has been made with some improvements and upgrades and also they remain a very effective tool. A plasma cutter uses a gas called inert gas and through electric current, it creates a powerful torch and it cuts the metal with ease. The gas is generally blown through the nozzle of the machine at a high speed and the gas that gets heated up converts it into hot plasma. The heat that comes out of the welder melts the metals as it cuts and enhances a smooth and clean edges.

This plasma cutting machine was first appeared in the American factories and then used in military aircraft production plants during the time of World War II. The working principle of the plasma cutter is simple and it works through the forcing gas from a narrow opening and then through electric current. Gases such as oxygen, nitrogen or air can be used and the temperature to which it gets heated up converts the superheat fuel into plasma and it is a different state of matter. As i said above, this is used in metal fabrication industry and also used by contractors who are in the outside field and it is easy for them to repair any onsite works and it avoids the use of carrying heavy welding machines. The plasma cutters are designed in such a way that it is portable and convenient to carry to different places. It increases the work speed and the users can finish their work soon.

This plasma cutting machine is used in different conditions and in different industries and especially the auto industries uses this welder for cutting out parts and then to make it into shape. Some of the heavy industries use this machine to slice through large sheets of metal and it is used by auto shops and locksmiths as a hand held tool when they need to make some bore. It is also used in a technological way and the cnc machines which is called as computer numerically controlled machines enhances the workers to use it on computer screen and the plasma cutting device follows the instructions as loaded in the cnc machines and perform the welding process as prescribed by the computers and performs automatic cuts.

This welding machine is also used by artists as a unique part in their metal work and the tip of the plasma cutting machine enhances them to make the intricate patterns in the metal. This welding machine is available in the market in cheap rate with best quality and many manufacturers manufacture it because it in more in demand and also, many welding shops sell this welding machine.

Wednesday, April 13, 2011

Plasma cutter and its five ws

Plasma cutter is the most modern welding machine that has excellent features and characteristics. Let us analyze about this welders in brief through an investigation concept called five ws. Yes, five ws are called as an investigation concept and this sort of technique is generally practiced by the people who are in the field of journalism and police. It is a very simple and basic concept and it enhances the readers to understand the concepts in clear. Who? When? Where? Why? What? These are called as five ws and it is the simple and easy technique to understand about some basic concepts of a subject. Let us proceed in this way

Why plasma cutting machine is called as the modern welding machine?
In this technique, many new processes are followed and it helps the user to cut fast and it has all the modern features such as 4t/2t remote, post flow timer and also it has over current warning facility. So this machine has all the features that suit this modern world so it is called as the modern machine and also as child of modern invention.

What are the different types of plasma cutting machine available?

SuperCut40, SuperCut, 50, SuperCut50P, PowerPlasma50, PowerPlasma 60, PowerPlasma 60E, PowerPlasma 70, PowerPlasma 80 and Power Plasma 100 are the different types of plasma cutting machine available. Each type differs from one other in few aspects, but when you consider the quality of those machines, all these types perform well and has high duty cycle.

When one can use this plasma cutter?

The user can use this welder when they want cut metals like steels and different metals with different thickness and in this plasma cutting process, the inert gas is blown at high speed and it has all the sufficient capability to weld the metal. When you consider for a portable machine with all facilities and features, then you can use this machine and also this machine plays dual role such as it welds and also it removes the weld through the same equipment. If you are looking for a machine that goes beyond the duty cycle, then this machine suits well. It does the welding in a faster way and also you can acquire the clean weld.

Who invented plasma cutting machine?

This process has been in the existence for more than 50 years and some sources say that it was available during the world war era and it was invented as a protective barrier to protect the weld from oxidation. Over the course, it has been drastically developed and now it ranges in different sizes with different features, but still now there is no prediction that who invented this process.

Where to get the best plasma cutting machines?

You can get the plasma cutter from manufacturers who are manufacturing and selling different welding machines. While buying this welding machine, do some careful analysis and get the best welding machines from market. Get the user manual and know its specifications.

Tuesday, April 12, 2011

Welders and its significance in manufacturing industries

Manufacturing industries always need the help of welding in all their products, particularly aircraft industries and automobile industries need the help of great welders and without proper welding machines; they fail to meet their demands. So the industries need some good welders and the machines they choose should be good in all aspects. Without welding, it is very sure we can’t get some of the electronic devices, bio medical applications, automobiles and battery pack applications. That much importance the welding machines have in manufacturing industries. Let us see some of the significant machines that are widely used in the manufacturing industries. arc welding is the second most welding process that have been in the existence after forge welding and this welding process creates an electric arc between the electrode and the base material by using the welding power supply.

It is an only welding process that uses both consumable and non consumable welding electrodes and also uses either ac or dc current. This welding process got developed soon and it is now widely used in aluminium and non ferrous material industries. The arc welders is the welding machines that is used to perform arc welding and it is widely used for general repair, fabrication, commercial industrial and factory maintenance and in agricultural industries. The arc welder is portable and has all the features to perform a good welding process and it is of Infineon igbt inverter type and has rated output dc amps. It has hot start with digital display and adaptive arc force control and runs in 240 v single phase.

The next welding process that is widely used is tig welding and it became popular during the year 1940's and as a result of this welding process, it has been propelled the use of aluminium for welding and structural processes. This welding process is used for both manual and high quality welding process and it is commonly used to weld aluminium, alloys, copper, magnesium and stainless steel. The manufacturing industries have acquired the great control over this welding process compared to other welding processes. The tig welder is the welding machine that is used for this welding and there are different varieties of tig welders available and each welders offer the good features with good control and welding process.

It is truly portable and economical too and has been made with best materials and inverter class. The different types of tig welders are of inverter type and of a class Infineon igbt. The tig welders have duty cycles that exceeds the competition and has been built in with different functions and widely used for different purposes. It is used in heavy fabrication and commercial purposes. The next modern and scientific welding machine that has some good features are plasma cutter and it is the welding machine that does two roles called as plasma cutting and plasma gouging. It is also widely used in shipyards, general repair and in many industrial purposes. Overall all the welding machines like plasma cutter and mig welder are much beneficial to different industries.

Monday, April 11, 2011

Tips to select a plasma cutter

Anyone who needs good welding machine in home or workshop finds plasma cutter as the right choice to cut any metal because this welder cuts effectively than any other welders. This welder compress the gas through its nozzle and at the same time ignites the gas. The ignited gases become as heat plasma and in turn it has the sufficient heat to cut the metal. Workers who are involved in cutting metals find plasma cutter as the most useful welder in the market. Though it seems to be the best welding machine, it becomes valueless if you buy this welding machine without any proper guidance and suggestions. To make your purchase as an easy one, this article may help you in all aspects. Try to follow these tips so that you can buy the right welding machines that do not make any problems while working.

First determine your plasma cutting machine rate and the rate indicates the inches a cutter can cut per minute. It depends on two things such as metal type and amperage. Amperage generally deals with how much the electric current can pass between the two conductors. Higher the amperage, larger the arc it produces. Metal types have the chance of affecting plasma cutters rate because different metals has the capability to conduct electricity at different rates. It is a general fact that metals with higher conductivity can cut quickly than metals with lower conductivity. Your workshop or home electrical output should match with your plasma cutting equipment requirement. Duty cycle of the welder is essential and you need to buy the welding machines with proper duty cycle.

It is a known fact that duty cycles generally indicates how many metals it can cut per particular time span and also how long does it takes to cool down before cutting the other machine. For example, a plasma cutting machine that cuts for 3 minutes requires 9 minutes to cool down if it has 20 percent duty cycle. Similarly the cooling rate varies based on the duty cycle of the welding machine. Portability is what you need to determine and remember that even small amps welding machine can weigh more. If you have decided to buy a powerful welder, then be sure that you do not relocate very often so that you remain hassle free. The high amp plasma cutters generally require an air compressor that provides a continuous stream of air for ongoing steady arc. For welding jobs that are small, you can use compressed air bottle that are less powerful and also, you can use low amp plasma cutter. The general fact is that you need to replace each bottle as it gets empties.

Make sure that the plasma cutting machine you busy suits within your budget and if you buy for small jobs, then buy the mid range plasma cutters or if you are going to buy for some big purposes, then buy the high amp plasma cutting welding machines that suits your budget.

Saturday, April 9, 2011

Tig welder and its basic information

When buying any welding machines, you should know some basic information and especially when buying tig welder, you should know in brief because it is called as one of the best welding machines and has excellent features. In this article, we are going to deal about the basic information about tig welding machine so that when you go to shop for buying this machine, you can buy it with ease. Let us go in this way

Which metals can be welded with the use of tig welder?

Tig welding can be utilized to weld metals like steel, copper, nickel, alloy, aluminium, magnesium, gold etc. It can be also used to weld door handles, fenders, wagons, bike frames and much more. With the help of tig welding machine, you can weld almost in any position. Always remember that this welding process do not exhaust any smokes or fumes.

What are the different types of tig welding machines available?

The different types of welding machines available in the market are power I-tig 200, powertig 185 micro, powertig 200 DX, powertig 225 LX, Powertig 250 EX and powertig 315 DX. All these welding machines are of Infineon igbt inverter type and have some features like over current warning facility and etc.

When the weldor should wear the safety gears?

It is a known fact that welding is subjected to heat and fumes and the user should use appropriate welding safety gears when they do the welding process. They should always keep in mind that safety is first and they should check the equipment when and there necessary. Electric arc releases UV rays and the weldor should protect their skin by wearing welding clothes and also they should cover their hands with welding gloves. The users should inspect all electrical cables and connectors for proper insulation. To protect the eyes from welding fumes, they should wear welding goggles and also protective screens should be set up around the welding area to protect from other exposures.

Where to get the best tig welding machines?

Getting the best tig welders is not an easy task unless you find the good shop and manufacturer for the welder that you are going to buy. Take some care and buy the machines that are worth to your money. Do some search in internet and try to identify the best welders in the market? Do compare their rates with other shops and manufacturers so that you can get the best machine.

Friday, April 8, 2011

The three efficient welders

The three best welders that have been ruling the welding industry are arc welder, plasma cutter and tig welder. Even though different types of welding machine exist, these three machines are called as the best welding machines. Why it is called so? It is called so because it has all the features and qualities that best suits the welding industries. Arc welding has been called as one of the oldest type of welding process and tig welding comes under the category of mid type welding process and plasma cutter have now joined in the list of modern welding machines. So in this article, let us see why these three welding machines are called as the best welding machines in brief. Let us first start with the oldest type of welding process called as arc welding and the arc welding process.

Arc welder is a device that joins the more pieces of steel or metals together and it has the capability to generate enough heat so that it can melt the pieces of metal or steel in a quick way. Arc welding is in practice from 1802, but the welding machines that were invented in those days were not portable and it was very heavy to carry and leave outside more polluted gases. Whereas now the arc welders that is in existence has excellent features and weld the metals in an easy way. It is available in different types in market in affordable prices. Power arc 160 and power arc 200 are the two welding machines that are available in market now. Both these types are of Infineon igbt inverter type and it is typically used in different applications and also has good hot start.

The next welder that we are going to discuss is plasma cutter. It is called as the scientific and modern welding features and preferred more by different industries due to its excellent features and reliability. It accurately cuts the metal with ease and it uses high voltage electrical arc and plasma gas so that it welds the metal quickly and easily. In market you can find different types of plasma cutter welding machines such as super cut40, 50, 50p, power plasma 50, 60, 70, 60E, 80 and 100. Each type has over current warning facility and cuts the metal of different thickness. It is widely used in different industries and also cuts as faster than any other welding machines. It has good duty cycle and also accuracy is its advantage.

Tig welder is a non consumable welding process and it has been developed in a fast way with good features. In market, the following tig welders are available and they are power I-tig 200, powertig 185 micro, powertig 200DX, powertig225LX, powertig 250 EX and powertig 315DX. As like other machines, it also has best features. So when you buy these three welding machines, buy with care so that you can buy the best one and efficient one.